OEM Manufacturer Pp Layer Pad - Coroplast Corrugated Plastic PP Pallet Bottle Tray Layer Pad – Flutepak

Layer pads are the ideal solution for palletisation of cans, glass and PET bottles. For more than 30 years our technical specifications and our products have had the approval of the key players in the market (container manufacturers, fillers, brewers, etc.). Sixty of them -based in Europe, Africa, Central America and Oceania- have already put their trust in us.

Reusable Layer Pads are available as a basic die-cut sheet for use as a protective separator or stable base layer for goods stacked in stillages or containers. Supplied as a simple pad and available with or without cut-outs to assist with removal after use, extruded Polypropylene Layer Pad are fully customisable and 100% recyclable at the end of their useful life.

They can be proposed in solid or twinwall structure, both rigid and lightweight. Thanks to their 100% polypropylene composition, they ae washable, resistant to moisture, oils and chemical and are 100% recyclable at the end of their life cycle. To support your brand identity, they are easily printable.

Plastic layer pad is made of corrugated polypropylene sheet and perfectly sealed on four sides and corners to guarantee optimum hygiene. It is widely used in beverage industry as a divider sheet in between the bottles or cans for stacking purpose.Plastic layer pads will facilitate to transport the bottles or cans effectively, helping you to save packaging cost significantly as it is reusable and washable.

Cartonplast Plastic Layer Pads

Cartonplast plastic layer pads are the center of our unique pool system. Their hygienic safety is their outstanding feature, and they are suitable from the light plastic to the massive champagne bottle.

● for all types of Glass / PET / Can containers
● Corrugated and Solid versions with various surface finish and edge sealing/ beveling options
● available in 3 main thicknesses (with 2 mm, 3 mm and 3.5 mm)
● complies with Food Grade materials international standards
● made of recyclable plastic (PP) – 100 % recyclable
● suitable for sweep depalletization technologies
● chemically and physically- suitable to be safely used as secondary packaging

Why Use Cartonplast Plastic Layer Pads?

Our plastic layer pads have many advantages over cardboard/wood board (Masonite) layer pads, making them a must-have for any supply chain business. They are safe to handle, hygienically easy to clean, extremely dimensionally stable and completely environmentally friendly as well.

Furthermore, compared to cardboard/wood board (Masonite), Flutepak plastic layer pads are naturally weatherproof and resistant to environmental influences or pests.

HYGIENIC DESIGN – EASY TO CLEAN
Sealed edges prevent moisture penetration and the smooth surface of PP, prevents growth and survival of microorganisms. In addition, the plastic layer pads were designed for washing with industrial high-tech cleaning equipment.

REUSABLE, RECYCLABLE, SUSTAINABLE
Our plastic layer pads are 100 % recyclable. We use only our own recycled material with appropriate certification and in accordance with all safety standards to manufacture our products. This cycle makes Flutepak Plastic Layer Pads the perfect circular economy product.

SUITABLE FOR AUTOMATION
Rounded corners enable a perfect fit of the shrink films, avoiding damage from sharp edges. The special surface also ensures safe and efficient operation of suction cups in pick-up systems while they are suitable for sweep depalletizing technologies and securing the containers during the transport and storage. Precise dimensions supporting the use in automatic systems.

WEATHER RESISTANT
Our layer pads are weather resistant and therefore meet many requirements of the industry. They also withstand outdoor temperatures and weather conditions when transporting your products. They contain UV stabilizers prevent them from sunlight damage during shipping. Even though they should not be stored outdoors, they withstand sunlight better than cardboard or wooden pallets.

LONG LIFE & DURABILITY
Our layer pads are extremely durable due to the design and use of high-quality materials and still meet all industry requirements after more than 10 years.

TRACEABLE – FOR QA & SUPPLY CHAIN SYSTEMS
Thanks to our advanced QA systems identification of each pallet of layer pads during goods in and delivery we ensure full traceability of our products required for food industry.

Specifications

Flutepak offers different types of pads where you can find the specification of the main 3 as follows:

Corrugated 3.5 MM Plastic Layer Pad

Ideal for small and medium glass bottles, jars, and other containers

● for glass bottles and jars
● stacked pallet load with medium-size containers up to 2.5 tons based on 3 pallet stacking
● sealed edges to avoid contamination
● rounded corners to allow shrink & stretch wrapping without cutting through the wrapping of sharp corners
● more efficient logistic utilization due to light weight structure

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